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  • AI Vision Junction and Area Safety System

AI Vision Junction and Area Safety System

Driving Safety Solutions · AI Vision

Junction / Area Safety System

It detects, it warns, it records. A three-layer safety architecture that keeps pedestrians and trucks apart at blind junctions.

  • AI-based detection
  • Floor warning projected in light
  • Siren and beacon
  • Central logging
Overview

Every junction visible, every area safe

Rack aisles and corners block the line of sight, and in a noisy building a horn is simply not enough. The Junction / Area Safety System uses fixed cameras and AI to watch truck and pedestrian movement at the junction, and makes the risk visible with light and sound.

The system is modular: depending on your site you can install a single layer or all three at once, and extend it as your needs grow.

  • Detection: People and vehicles are recognised in the camera image.
  • Warning: A stop line, an area boundary and a warning symbol are projected onto the floor.
  • Management: Violations are collected and reported in central software.
A forklift noticed at the last moment at a blind junction
A forklift noticed at the last moment at a blind junction: this is not a moment to leave to reflexes.
The Problem

Junctions are exposed, areas are invisible

Pedestrians notice crane and truck movement too late, painted lines wear away over time, and incidents go unrecorded.

The Problem on Site
  • Rack ends and wall corners that block the view.
  • A horn that cannot be heard in a noisy environment.
  • Painted floor markings that wear away over time.
  • No record, so no way to develop preventive measures.
The Expartise Solution
  • An AI camera watches the junction and the virtual zones continuously.
  • Projectors draw lines and symbols onto the floor in light, with no paint needed.
  • A relay output triggers a siren, a beacon or machine control.
  • Event logs make your measures measurable.
How It Works

Three layers, one system

The detection, warning and management layers work together, and can be installed one at a time or as a single integrated system.

Detection

AI cameras and sensors monitor movement at the junction and any breach of a virtual zone.

Warning

Light curtains, laser safety lights, sirens and beacons produce an audible and visual warning.

Management

Events and violations are gathered in central software, with statistics per area.

Red danger zone and amber warning ring
Red danger zone and amber warning ring: a breach is detected the moment it happens.
System Components

Components chosen to suit the site

At a single junction, detection, projection and warning all work together.

01

Virtual zones

Virtual zones are mapped onto the floor: a warning in the amber area, a stop in the red one.

02

People and vehicles told apart

People and vehicles are distinguished so the alarm is the right one.

03

Light curtain projection

A fixed stop line and symbol at junctions, with an optional logo and short caption.

04

Truck warning lights

Red laser lines to the sides and a blue spot to the front, available in red, green or blue.

05

Relay output

Can trigger a siren, a beacon or crane and machine control.

06

Video recording

Incidents can be reviewed and preventive measures planned on data.

From the Field

The layers on site

An integrated installation, from the stop line projected onto the pedestrian crossing to the warning lights on the truck.

Stop line projected onto a pedestrian crossing
Stop line and warning symbol projected onto a pedestrian crossing
Red laser lines and a blue spot on a forklift truck
Red laser lines to the sides, a blue spot ahead and a beacon on the corner
A pedestrian and a forklift truck at a junction
Detection, projection and warning working together at a junction
Where It Is Used

Anywhere pedestrians and trucks cross paths

Rack aisle exits

Warehouse Junctions

Makes an approaching truck visible in advance at blind corners.

Doorways and building exits

Pedestrian Crossings

A stop line projected onto the floor creates a waiting distance.

Around machines and cranes

Production Areas

Gives a warning or a stop command when someone enters the danger zone.

Heavy truck traffic

Loading Bays

Separates areas with moving trucks using light and sound.

Presentation

Go Through the Solution Slide by Slide

The full product presentation we shared on LinkedIn. Scroll through it, and click a slide to enlarge it.

AI Vision Junction and Area Safety System presentation – slide 1AI Vision Junction and Area Safety System presentation – slide 2AI Vision Junction and Area Safety System presentation – slide 3AI Vision Junction and Area Safety System presentation – slide 4AI Vision Junction and Area Safety System presentation – slide 5AI Vision Junction and Area Safety System presentation – slide 6
Expartise Makine

Every junction visible, every area safe.

  • The risk of a pedestrian-truck conflict ends at the junction.
  • Breaches of a virtual area are detected instantly.
  • The response is light, sound or a full stop, whichever the situation calls for.
  • Event logs make your measures measurable.

As an authorised STILL Arser dealer and service partner we run the whole process from a single point of contact: site analysis, installation, operator training and after-sales support.

Related Solutions

Safety SolutionsLight Curtain ApplicationAI VisionBlind Spot Detection System (BSD)UWB-Based SafetyMachine – Area / Junction Interaction

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