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Card Access and Authorisation System

Real-Time Tracking Solutions

Card Access and Authorisation System

Operator identification and authorisation control by RFID card. Without a card the ignition stays off, so only an authorised, trained operator drives the truck.

  • RFID proximity card
  • Green/red LED
  • 12/24 V compatible
  • Central logging
System Components

A compact reader and a card that is hard to clone

The system consists of a card reader, a proximity card assigned to the individual operator and a truck control unit. It is wired in parallel, without any change to the truck’s original ignition circuit.

It runs off the truck’s own power supply and needs no additional infrastructure. Usage records are collected in central software.

  • Card reader: Mounted on the instrument panel, with an LED status indicator.
  • Proximity card: Assigned to a single operator and hard to clone.
  • Control unit: Opens or closes the ignition circuit according to the operator’s authorisation.
Card reader unit and proximity card
Reader unit and proximity card, with a green/red LED status indicator.
The Problem

The ignition key is open to anyone

In warehouses the key gets left in the ignition or passed between trucks, and authorisation checks mostly stay on paper.

The Problem on Site
  • Untrained staff driving the trucks.
  • Licence and authorisation checks being skipped.
  • No way to tell who was driving after an accident.
  • Truck usage times that cannot be measured.
The Expartise Solution
  • Unauthorised use is blocked outright.
  • Checking operator authorisation and training becomes automatic.
  • After an accident or a violation, the user is identified immediately.
  • Truck usage times are measured and reported.
How It Works

From card to ignition in three steps

The operator presents their card, the system verifies the authorisation instantly and enables the ignition.

The card is presented

The operator holds their personal card up to the reader.

The authorisation is verified

The card number is checked against the list and its validity period is confirmed.

The truck starts

The green LED comes on and the ignition is enabled.

An unauthorised card: The red LED comes on, the ignition stays off and the event is logged. If the card is left behind or the authorisation has expired, the truck cannot be used.
A key left in the ignition and an empty cab
Key in the ignition, nobody in the cab: the truck could be driven by anyone at any moment.
Software and Reporting

Fleet management dashboard

Usage records are collected in central software and reported by authorisation, by truck and by time.

Fleet management dashboard screen
Reports by operator, by truck and by usage time.
01

Usage log

A record of which operator drove which truck.

02

Operating time

Engine running hours and statistics per truck.

03

Instant notification

Unauthorised card attempts are reported the moment they happen.

04

Training records

Operator authorisation periods and training dates are tracked.

From the Field

The same infrastructure on every truck type

Reader installations on counterbalanced forklift trucks, reach trucks and pallet trucks.

Card reader installed on different truck bodies
The same reader and software infrastructure across different truck bodies.
Where It Is Used

One infrastructure for every truck body

Counterbalanced, diesel / electric

Forklift Trucks

A standard installation with the reader on the instrument panel.

Narrow aisle trucks

Reach Trucks

Prevents unauthorised use in high-rack warehouses.

Pedestrian and platform versions

Pallet Trucks

Card start works on pedestrian-controlled trucks too.

Stackers, terminal tractors

Other Equipment

Similar equipment uses the same infrastructure and the same software.

Presentation

Go Through the Solution Slide by Slide

The full product presentation we shared on LinkedIn. Scroll through it, and click a slide to enlarge it.

Card Access and Authorisation System presentation – slide 1Card Access and Authorisation System presentation – slide 2Card Access and Authorisation System presentation – slide 3Card Access and Authorisation System presentation – slide 4Card Access and Authorisation System presentation – slide 5
Expartise Makine

No card, no ignition.

  • Unauthorised use is blocked outright.
  • Checking operator authorisation and training becomes automatic.
  • Truck usage times are measured and reported.

As an authorised STILL Arser dealer and service partner we run the whole process from a single point of contact: site analysis, installation, operator training and after-sales support.

Related Solutions

Safety SolutionsSpeed Limiting by Fork HeightReal-Time TrackingMachine and Equipment TrackingReal-Time TrackingPersonnel Tracking

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